Conversion Coatings - often referred to as Chem Film - are a category of surface treatments that can bring a variety of benefits, including surface corrosion protection even at low electrical resistances, increased paint adhesion capability, and decorative purposes.
Chem Films are created via electrochemical or chemical reaction of metals, where the chosen treatment superficially converts the material into a thin adhering coating of an insoluble compound.
Conversion Coatings are uniquely flexible in that, depending on your final surface finishing goals, Chem Film treatments can be appropriate for pre-process, post-process and as a finishing process itself.
At AOTCO, we offer bothHexavalent Chem-film and,RoHS Hex-FreeChem-film coatings
Types of Conversion Coatings
Hexavalent Chem Film (“Type I”)
The traditional process used in creating a Conversion Coating
Contains hexavalent chromium
Typical color specification (class) for traditional hexavalent chromate ranges from “clear” to “gold”
ROHS Chem Film (“Type II”)
A more environmentally friendly option
Does not contain Lead, Cadmium, Hexavalent Chromium, Mercury or PBB/PBDE compounds
ROHS chem-film is always “clear” in color, but longer exposure to the solution can make the coat more visibly discernible in daylight
Note: If no type is specified, Type I will be used.
Classes of Conversion Coatings
Class 1A
For maximum protection against corrosion on unpainted items, and increased adhesion on painted items
These coatings will generally be thicker and darker in appearance
Class 1A is commonly used on tanks, tubing, and component structures where only exterior protection is required
Class 3
For protection against corrosion where low electrical resistance is required
These films are generally lighter in appearance, and of a thinner thickness in order to maintain low electrical resistance
Class 3 is frequently used in electrical components such as circuit boards or connectors.
Metals Suited to Chem Film Treatments
Steel Alloys (black oxide is a common treatment)
Aluminum
Beryllium
Magnesium
Zinc
Specs AOTCO Meets
ASTM B449 [Nadcap Accredited]
MIL-C-5541 [Nadcap Accredited]
MIL-DTL-5541 [Nadcap Accredited, ROHS Compliant]
MIL-DTL-5541 Type II [Nadcap Accredited]
MIL-DTL-81706 [Nadcap Accredited, ROHS Compliant]
MIL-C-13924
MIL-DTL-13924
A Helpful Note
“Alodine” (Chem Film) vs. Anodize
Alodine is a trade name for chemical conversion coating of aluminum
Because the name sounds like anodize, there is sometimes confusion between the two coatings
While both are coatings created by immersion, the Chem Film treatment is much thinner than Anodizing and is created without use of electrical current
Unlike anodizing, Chem Films provide a conductive coating and are sometimes used in conjunction with masking in anodized parts
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Electroplating is a process by which one metal is deposited onto a base metal (substrate). These deposited metals offer a variety of benefits including thermal and electrical conductivity, corrosion resistance and more. AOTCO electroplates a wide variety of both standard and exotic metals.
Sometimes called a “conversion coating” Anodizing is an electrolytic process in which an oxide (anodic) layer is chemically built on the surface of the substrate material, providing anti-corrosion and other benefits. AOTCO offers, Type I, Type 2, Type 3 and Titanium anodizing services.
Passivation is a term for a variety if processes that make a metal (most commonly stainless steel) or other substance unreactive, or passive, by altering the surface layer or coating the surface with a thin inert layer. AOTCO performs both citric and black oxide passivation techniques to a range of specifications.
AOTCO plates on a wide variety of Common, Exotic and Non-Metallic substrates, bringing exceptional expertise to magnesium, titanium, beryllium, BeCu, TeCu, tungsten and more. In some cases we pass as high as 450 degrees celsius, allowing for high temperature soldering, brazing, or post machining operations after plating.
Pre-Process: In addition to offering both mechanical & chemical cleaning options, AOTCO specializes in creating solutions for complicated, difficult and tight-tolerance masking challenges. Post-Process: For clients with specialized needs AOTCO offers laser marking and engraving options, including color change caused by chemical or molecular changes, charring, foaming, melting, ablation, and more.
Part of our cornerstone goal of building long-term, collaborative & solution-oriented partnerships, AOTCO will devote reserved physical and human resource capacity for our clients with long-term finishing and deadline requirements. For these partnerships our commitment is that AOTCO manages the process, while YOU control the results.
